Press tile machine deviation problem, edge grinding paint

2025-04-17


Raw material quality: Ensure the use of color steel coil, galvanized sheet and other raw materials flatness is good, no warping, wave edge and other defects.

Check the roughness of raw materials:

Raw material quality: Ensure the use of color steel coil, galvanized sheet and other raw materials flatness is good, no warping, wave edge and other defects.
Raw material end treatment: when feeding, the raw material end should be properly trimmed to avoid deviation due to uneven end.

Guide device adjustment:

Side guide plate: Check whether the gap between the two sides of the guide plate and the edge of the raw material is uniform, and there is no obvious deviation. Adjust the guide position as needed to ensure that the material remains centered during operation.
Front and rear guide posts: Check whether the front and rear guide posts are perpendicular to the direction of the raw material without tilt. If there is deviation, correct it.

Roller pressure adjustment:

Upper and lower rollers: According to the thickness of raw materials, hardness and other factors, adjust the pressure of the upper and lower rollers to ensure that the raw materials are evenly stressed between the rollers, and no unilateral force is too large to cause deviation.
Correction roller: If the equipment is equipped with correction roller, check its working status to ensure that it can effectively correct the slight deviation of raw materials.

Transmission system inspection:

Transmission chain: Check whether the tension of the transmission chain is appropriate, no slack, fracture phenomenon. Adjust the chain tensioning device to keep the chain tension constant during operation.
Drive shaft, bearing: Check whether the drive shaft, bearing and other transmission parts are worn, loose, no noise, heat and other abnormal conditions. If there is a problem, timely replacement or repair.

Check the control system:

Electronic control unit: Confirm that the electronic control unit (such as PLC, inverter, etc.) works normally, no fault alarm. Check whether the related parameters are set correctly, such as speed, acceleration and deceleration time.
Deviation correction system: If there is an automatic deviation correction device, check its working status, such as the sensor, the actuator, etc., is normal. Adjust the correction parameters as required to improve the correction effect.

Machine debugging:

No-load test run: After eliminating the above faults, carry out no-load test run to observe whether the raw materials run in the equipment is centered, and there is no obvious deviation.
On-load test: After the no-load test operation is normal, the on-load test is carried out to verify the working performance of the deviation correction function under actual conditions

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Color steel molding equipment advantage

This type of equipment is usually designed for high-speed production, which can continuously press out color steel tiles to improve production efficiency and meet the needs of large-scale construction.

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